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What is Acrylic Fabrication?

Acrylic, also known as plexiglass or Lucite, is a versatile plastic material that has captivated the imagination of designers and manufacturers for decades. Its transparent nature, remarkable clarity, and exceptional strength make it an ideal choice for a wide range of applications, from architectural elements to retail displays. However, acrylic’s true potential lies in the art of acrylic fabrication, a specialised process that transforms raw acrylic sheets into exquisitely crafted functional objects.

Demystifying the process of acrylic fabrication

Acrylic fabrication encompasses a variety of techniques that enable the precise shaping and assembly of acrylic components. These techniques range from traditional methods like cutting, drilling, and bending to advanced, cutting-edge processes like CNC machining and water jet cutting. Each technique offers unique capabilities, allowing acrylic fabrication professionals to create intricate designs and complex structures.

Cutting acrylic: precision and versatility

Cutting is the cornerstone of acrylic fabrication, enabling the creation of precise shapes and dimensions. Traditional methods like bandsaw cutting and guillotine cutting provide efficient and cost-effective solutions for smaller projects. For larger and more intricate designs, laser cutting emerges as a superior choice, offering exceptional accuracy and the ability to cut intricate patterns.

Drilling acrylic: creating openings and fixtures

Drilling is a fundamental step in acrylic fabrication, allowing the creation of holes, slots, and recesses for various purposes. Whether it’s mounting hardware, securing components, or adding visual interest, drilling is an essential tool for fabricating functional and aesthetically pleasing acrylic products.

Bending acrylic: sculpting curved forms

Acrylic’s exceptional heat tolerance opens up a world of possibilities for creating curved and radial shapes. Heat bending, a technique that involves gently heating the acrylic and then carefully bending it to the desired curvature, is often employed for applications like display cases, lighting fixtures, and architectural accents.

CNC machining: precision cuts and complex geometries

CNC machining elevates acrylic fabrication to a whole new level of precision and complexity. This sophisticated process employs computer-controlled machinery to cut, drill, and carve intricate designs into acrylic sheets. CNC machining is particularly valuable for creating intricate patterns, complex shapes, and prototypes for product development.

Water jet cutting: unleashing artistic expression

Water jet cutting is a revolutionary method that utilises a high-pressure water stream to precisely cut through acrylic. This versatile technique is capable of cutting virtually any shape, including intricate designs, complex curves, and even delicate textures. Water jet cutting is often employed for artistic expressions as well as for cutting large-scale acrylic components.

Denny Plastics: your acrylic fabrication partner

When it comes to acrylic fabrication, Denny Plastics stands as a trusted leader in the industry. Our team of experienced professionals possesses the expertise and advanced machinery to handle a wide range of acrylic fabrication projects. We offer a comprehensive suite of services, including cutting, drilling, bending, CNC machining, and water jet cutting, all delivered with the utmost precision and attention to detail.

Whether you’re seeking to create intricate signage, eye-catching displays, or architectural elements, Denny Plastics is your one-stop solution for acrylic fabrication. We provide exceptional customer service, coupled with a commitment to quality and innovation, ensuring that your vision seamlessly translates into reality.

Discover the endless possibilities of acrylic fabrication

Acrylic fabrication is an art form that transforms raw materials into functional and aesthetically pleasing creations. Denny Plastics is your partner in this transformative journey, empowering you to unleash the endless possibilities of acrylic fabrication. Contact us today to discuss your project and embark on a journey of creative expression and precision craftsmanship.


How Secondary Glazing with Acrylic Panels Can Enhance Your Home

A guide to enhanced thermal efficiency, noise reduction, and security

In the hustle and bustle of modern life, finding a quiet and peaceful haven can be a challenge. Whether you live in a bustling city or a quiet suburban area, unwanted noise can intrude on your home’s tranquility. Secondary glazing, an effective solution for noise reduction, has been around for centuries, but with the advent of modern materials like acrylic panels, its benefits have been amplified.

What is secondary glazing?

Secondary glazing, also known as storm glazing, is an additional layer of glazing installed over existing windows. This creates an air gap that helps to insulate your home from noise, heat loss, and drafts. While traditional secondary glazing often used glass, acrylic panels have emerged as a popular alternative, offering a range of advantages.

Benefits of secondary glazing with acrylic panels

Acrylic panels offer several advantages over traditional glass for secondary glazing applications:

Thermal efficiency 
Acrylic panels are excellent thermal insulators, helping to keep your home warmer in winter and cooler in summer. This can lead to significant reductions in energy bills and improved comfort levels.

Acrylic panels are highly effective at blocking sound waves, making them ideal for reducing noise pollution. This is particularly beneficial for homes located near busy roads, airports, or other sources of noise.

UV protection 
Acrylic panels are resistant to ultraviolet (UV) rays, protecting your furniture, flooring, and other interior furnishings from fading and damage.

Acrylic panels are shatter-resistant and impact-resistant, making them a safer choice for homes with children or pets.

Secondary glazing with acrylic panels is a more cost-effective solution than replacing existing windows.

Easy installation 
Secondary glazing systems with acrylic panels are relatively easy to install, often requiring no drilling or modifications to your existing windows.

Secondary glazing with acrylic panels can be customised to fit any window size and style, making it a versatile solution for any home.

Additional Benefits of Secondary Glazing

  • Prevents condensation: Secondary glazing reduces the temperature difference between the inside and outside of your windows, helping to prevent condensation from forming. This can help protect your windows from mould and mildew growth.
  • Enhances security: Secondary glazing adds an extra layer of security to your home, making it more difficult for intruders to break in.
  • Preserves architectural integrity: Secondary glazing is a non-intrusive solution that does not alter the appearance of your home’s windows. This is particularly important for homes in historic districts or those with unique architectural features.

In conclusion

Secondary glazing with acrylic panels offers a range of benefits that can significantly enhance your home’s comfort, energy efficiency, and security. If you’re looking for a cost-effective and versatile solution to improve your home’s environment, secondary glazing with acrylic panels is an excellent choice.


What Are the Advantages of a Perspex Display Case?

While it is not to say that glass display cabinets are devoid of charm, contemporary acrylic display cases are hard to beat.

True, there is something about the allure of traditional glass that is undeniably appealing. It has been the choice of discerning businesses and homes for generations, bringing a touch of elegance and sophistication into all types of interiors.


Why Choose Acrylic Fabrication for Visual Merchandising?

Visual merchandising plays a role of huge importance at the core of a broader retail marketing strategy. First impressions are everything in retail, meaning you only have one opportunity to grab the attention of your customers and ‘wow’ them with your store’s interiors.

This is where effective visual merchandising can make all the difference. 


Denny Plastics Wows with Unique Installation in Flagship Ferrari Showroom

Denny Plastics is always up for a challenge and our team revels in the opportunity to showcase our talents to the public. 

That is why we were delighted to have been recently commissioned to work with some of London’s most prominent up-and-coming architects, as part of the RIBA London Regent Street Windows Project.


Denny Plastics Hired to Recommission Lucy McKenna Art Installation

At Denny Plastics, we’re always on the lookout for opportunities to take part in ambitious projects and to demonstrate what our experienced team is capable of.  That is why we are hugely proud to have been hired by noted Irish artist Lucy McKenna, as the main materials supplier for one of her most impressive projects to date.


Denny Plastics Welcomes New Trotec SP3000 CO2 Laser Cutter

At Denny Plastics, we are always working hard to improve the quality and efficiency of the services we provide for our customers. That’s why we are delighted to announce our recent investment in a new cutting-edge piece of machinery, which will enable us to take both the quality and consistency of the products we supply to a new level.


Fabricating a brand new acrylic unit to replace old wooden turntable base

Denny Plastics were recently approached by a member of the public to fabricate a brand new acrylic unit to replace their old wooden turntable base. The double-chassis design was provided by the client as a template which was then scanned and drawn up by our in-house design team in one of our computer packages.